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← All guides·WORKSHOP TUTORIAL·2026-04-27

STIHL MS 170 / MS 180 bar and chain replacement advanced manual

A premium homeowner workshop manual for replacing a bar and chain on MS 170 / MS 180 style saws, with compatibility checks, direction checks, tensioning, and first-cut inspection.

STIHL MS 170 / MS 180 bar and chain replacement advanced manual

This guide is written for the common MS 170 / MS 180 homeowner saw format. It is not an official manufacturer manual; verify pitch, gauge, drive-link count, and bar mount against the label on your saw before ordering.

Parts to confirm before buying

CheckpointWhat to verify
Chain pitchMatch the original chain or guide-bar marking.
GaugeDrive links must sit fully in the bar groove.
Drive linksOne extra link is enough to ruin tension.
Bar mountSlot, oil holes, and tension-pin hole must line up.

Bench setup

Remove the spark plug boot and engage the chain brake before touching the chain. Put the saw on a stable bench with gloves, a scrench, and a small brush nearby. Most first-install frustration comes from trying to tension a new chain over packed chips and old oil paste.

Compact homeowner chainsaw with side cover removed and the bar pad cleaned before reassembly

If the oil port and bar pad are clean before the new bar goes on, the saw oils better and the bar sits square sooner.

Replacement sequence

  1. Loosen the bar nuts and remove the clutch cover.
  2. Back off the tension screw so the bar can move inward.
  3. Lift the old chain from the sprocket, then remove the bar.
  4. Clean the oil port, bar pad, and tension-pin area.
  5. Install the new bar and seat the new chain around the sprocket first.
  6. Check that the top cutters point forward toward the bar nose.
  7. Lift the bar nose while tensioning until the chain just touches the underside of the bar.
  8. Tighten the nuts and pull the chain by gloved hand to confirm smooth travel.

First-cut inspection

Make one short cut in clean wood, then stop the saw and recheck tension. New chain settles fast on small homeowner saws. If the chain droops after the first cut, retension before doing the real work.

Common mistakes

  • Installing the chain backward because the cutters look symmetrical at a glance.
  • Tensioning with the bar nose hanging down.
  • Ignoring a clogged oil slot.
  • Reusing a worn bar with a chain that does not match the groove.

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